SB 2005  

SPECIFICATIONS

1. Weight:  190 lbs. dry

2. Height:  38-1/2”

3. Width:  27”

4. Length:  30”

5. Motor:  1/2HP DC Gear motor w/separate heat sink, RPM: 0 - 500, Volts: 90-130, Torque: 202 In. Lbs., Amps: 5.5

6. Pumps:  Cast iron dual internal rotary gear pumps

7. Tanks:  5 gallon, 14 gauge 304 stainless steel (ss) tanks w/ss lids, w/custom welded ss mounting nipples for ss suction line strainers and pump mounts, attached to frame with ss worm gear clamps.

8. Power:  110 volt

9. Hoses:  3/8” x 14.5’ Nylon braided hoses coupled with a protective sleeve

10. Wheels:  6” non marring gray balloon cushion wheels for easy roll over of cords and debris, swivel wheels have brakes

11. Dispensing Unit:  Extended lightweight handle with a dual port manifold, on/off switch and speed control knob

12. Viscosity:  50 – 5,000 centipodes

13. Flow Rate:  To 1 gallon per minute

14. Ratios:  1 – 1 ratio, easily geared to other ratios




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1. Fill tanks with separate materials for blending; always use the same tanks for the same material, (A side in A tank, B side in B tank).  Do not allow material to run dry in either tank.

2. Check all connections for leaks and tightness, including the chain.  To adjust the chain tightness, loosen the nut on the idler sprocket located directly above the main drive sprocket coming from the motor, and slide up or down so you have approximately ½” of play in the chain.

3. Have work site ready for application.

4. Connect pump to power supply and open relief valves on top of tank lids.

5. Turn the pump on, run a small amount of material out to verify both materials are being pumped freely.  Once verified, attach nozzle to manifold with retaining nut and begin dispensing.  Adjust the speed control to your requirement while dispensing material.

6. When finished, turn off the pump, disconnect your power source, close relief valves on lids, remove nozzle and grease manifold until grease flows out.
1. If you leave material in the tanks, properly seal under the lid of the tanks with appropriate seal, such as a sheet of clear plastic.  This will help to avoid hardening or crystallization of the material.

2. If removing material, drain material through drain cocks below tanks, clean/flush tanks with xylene, and purge with mineral spirits or 30W oil.  Check and clean debris from strainers at base of tanks.  Strainers are threaded clockwise onto an interior nipple.

3. Grease manifold and wheel bearings.

4. Wipe down machine and inside tanks.

5. Check seals under lids and replace as necessary.

6. Check all fittings for tightness and/ or cracks.

7. Check hoses for leaks and replace as necessary.

8. Check chain for proper tightness.
1. Become completely familiar with the SB-2005 pump before operation.

2. Read all safety recommendations on the Material Safety and Data Sheets of the material you will be pumping.

3. Keep hands and clothing free from all moving chains, gears and moving parts while operating the equipment.

4. Be sure to strap the pump securely and use the wheel brakes before transporting.

5. It is highly recommended to always use the same tanks (A or B) for the same material, otherwise you run the risk of having material harden inside of the tank, pump, hoses, etc…

Motor                       
Heat Sink                 
Pumps                      
Tanks                       
Lids                          
Speed Control          
Chain                       
20T Gear                           
35T Drive                
Strainers                            
Idler                         
Manifold                            
Night Cap                
Wheels – Swivel       
Wheels – Rigid                  
Worm Gear Clamps 
Supply Lines            
Line Cover               
Fuseholder               
Switch/Fuse             
Control Cover          
Elbow – Man           
Elbow – Pump         
45 - Drain                
Valve – Lid              
Valve – Drain          
Pipe Tee                   
Reducer/Tank-Tee    
Nipple ½ - 3/8          
Nipple ½ - 1/4          
Toggle                      
Electrical Lines                  
Aluminum Box                  
Lid Holder                
Wing Nut                 
Nipple ½ - ½            

SBP100
SBP101
SBP102
SBP103
SBP104
SBP105
SBP106
SBP107
SBP108
SBP109
SBP110
SBP111
SBP112
SBP113
SBP114
SBP115
SBP116
SBP117
SBP118
SBP119
SBP120
SBP121
SBP121
SBP122
SBP123
SBP124
SBP125
SBP126
SBP127
SBP128
SBP129
SBP130
SBP131
SBP132
SBP133
SBP134

The pumps on this machine are supplied with built-in internal pressure relief valves.  These are in place to prevent pump and motor damage that can occur when the discharge line is blocked or closed off.  They can be adjusted and set to desired operating pressure, or they can be bypassed.  We have set them to the maximum pressure as this works best for the majority of products.

When the relief valve opens, the material re-circulates within the pump instead of discharging.  If one component re-circulates while the other side is pumping, (due to different viscosities), the end product will be off-ratio.  Monitor the products you are pumping to ensure they are uniformly discharging.  If not, you can set the pressure relief valves to your desired operating pressure, or bypass them altogether

Instructions:

To reduce the pressure setting
, loosen the lock nut, and turn the set screw out (counter-clockwise)

To increase the pressure setting
, loosen the lock nut and turn the set screw in (clockwise).  When desired pressure is achieved, tighten the lock nut

To bypass the pressure relief valves, remove the NPT pipe plug from the pump cover, and then insert the enclosed bypass plug until bottomed out.  Then reinstall the NPT pipe plug.  Caution:  When eliminating the bypass function, you run the risk of blowing a seal in the pump, or causing other damage to the pump or motor.


 
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